Innosen — 3-Piece Welded Canmaking Process Tour

3-Piece (Welded) Canmaking Process Tour

Sensor placement guide per production station · innosen.com

ⓘ Click any station on the process line to see the problems at that station and all recommended Innosen sensors.
1
Station
Problems at this station
    Recommended Innosen sensors
    %d sensor %d sensors

    Coil & Shear Lines

    • Translated coil — sideways drift causes misaligned sheets
    • Sheet length variations — shorter or longer sheets cause downstream issues

    Depalletizer / Destacker

    • Double sheets entering the line undetected
    • Tooling damage from stacked sheets passing through together

    Coater

    • Double sheets passing through undetected
    • Misaligned margins — skewed or shifted sheets get poorly placed coating
    • Contaminated margins — lacquer on weld areas
    • Missing lacquer bands on sheets
    • Lacquer overconsumption increasing operating costs

    Curing — Wicket Oven

    • Double sheets causing jams inside the oven
    • Margin contamination carried through from coater

    Printing

    • Double sheets fed into the printing press

    Curing — UV Oven

    • Double sheets passing through undetected
    • Uncured UV ink — invisible defect that fails downstream quality checks

    Slitter

    • Double sheets blunting or breaking slitter blades
    • Skewed sheets producing off-spec strips
    • Sheet translation causing uneven strip widths
    • Contaminated plain margins destined for welding

    Welding

    • Lacquer presence on margins causing weld defects
    • Inside-out or inverted blanks entering the welder
    • Missing or incomplete lacquer on the weld seam, after side-seam lacquering and before curing
    • Can bodies arriving at the welder inside-out or upside-down
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