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ROI Calculator

Investment Justification Tool

Calculate Your Return.
Justify the Investment.

Select the INNOSEN products you are evaluating, enter your actual production numbers, add your own risk estimates, and see your payback period in real time.

Editable field — enter your numbers

Calculated hard benefit

Hard cost payback

With your risk estimate

Select products to evaluate — click to toggle

Inline Production Sensors

IS231 Double Sheet Detector

IS416 Skew Measurement

IS610 Plain Margin Inspector

IS651 Missing Lacquer Detector

IS240 Tab Verifier

IS1261 Sheet Length Measurement

Measurement Tools & QA Instruments

IS310 UV Logger

IS9015 Can Stand for Enamel Rater

IS9020TMR End Adapter for Enamel Rater

⬆

Select one or more products above

Choose the INNOSEN products you are evaluating to see their ROI calculator.

Inline · Sheet Feeding

IS231 Double Sheet Detector

Self-adjusting — no manual calibration. Eliminates mis-detection risk and speeds every changeover.

Product Investment — Enter your quoted price

USD

✏ Enter the INNOSEN quoted price to calculate payback

Production Parameters

Line Speed

sheets/hr

Profit per Sheet

USD

Shifts per Day

shifts

Change-overs per Shift

per shift

Production Days / Year

days

Time Saved per Change-over

mins

IS231 self-adjusts — no manual calibration per changeover.

Quality Risk Parameters

Undetected Double Sheets / Year

events

IS231 eliminates this risk entirely.

Cost per Undetected Event

USD

Tooling damage, downtime, scrap.

Your Risk Estimates — Optional

Estimated Cost — Brand / Recall Event

USD

Your estimate — what would one major customer complaint or recall cost your business?

Estimated Regulatory / Compliance Fine

USD

Per event — leave at 0 if not applicable.

Risk Event Frequency / Year

events/yr

Calculated Benefits

Extra sheets produced / year—

Profit from extra production—

Double-sheet event costs avoided—

Your risk estimate (annual)—

ROI Summary — IS231

Payback — Hard Costs

—

days

Enter product cost above

Payback — With Your Risk

—

days

Enter risk estimates

Annual (Hard)

—

hard costs/yr

Annual (With Risk)

—

incl. your risk

3-Yr Net (Hard)

—

after investment

3-Yr Net (With Risk)

—

after investment

Hard costs ROI (3yr)progress

With risk estimates (3yr)progress

Day 0Yr 1Yr 2Yr 3

Inline · Sheet Feeding

IS416 Sheet Skew Measurement System

Detects skewed sheets early on lacquering and welding lines. Prevents roll damage, losses, and downtime. Statistical feedback enables speed optimisation.

Product Investment — Enter your quoted price

USD

✏ Enter the INNOSEN quoted price to calculate payback

Lacquering Line

Cost per Lacquered Sheet

USD

Profit per Sheet

USD

Line Speed

sheets/hr

Production Hours / Day

hrs

Production Days / Year

days

Skew Events / Month

events

Sheets Lost Before Detection (no IS416)

sheets

Calamity Events / Year

/yr

Broken dog, pin, or similar catastrophic failure.

Sheets Lost per Calamity

sheets

Change-overs / Day

/day

Time Saved / Change-over

mins

Line Speed Increase from IS416 Data

Welding Line

Line Cost (Manning + Running + Depreciation)

$/hr

Weld Wire Breaks / Month

/mo

Time to Rethread Welder

mins

Roll Re-profiling / Month

/mo

Re-profiling Duration

mins

Rolls Damaged Beyond Repair / Year

/yr

Cost of New Rolls

USD

Your Risk Estimates — Optional

Estimated Cost — Brand / Recall Event

USD

Skewed cans reaching a customer or triggering a recall.

Estimated Customer Audit Finding Cost

USD

Non-conformance, corrective action, or lost contract value.

Risk Event Frequency / Year

events/yr

Calculated Benefits

Early skew detection (lacquer)—

Calamity early detection—

Faster change-overs—

Higher line speed throughput—

Welding line savings—

Your risk estimate (annual)—

ROI Summary — IS416

Payback — Hard Costs

—

days

Enter product cost above

Payback — With Your Risk

—

days

Enter risk estimates

Annual (Hard)

—

hard costs/yr

Annual (With Risk)

—

incl. your risk

3-Yr Net (Hard)

—

after investment

3-Yr Net (With Risk)

—

after investment

Hard costs ROI (3yr)progress

With risk estimates (3yr)progress

Day 0Yr 1Yr 2Yr 3

Inline · Welding Line

IS610 Plain Margin Inspector

Inspects the plain margin and detects weld wire issues. Prevents leaking cans, roll damage, and unplanned downtime.

Product Investment — Enter your quoted price

USD

✏ Enter the INNOSEN quoted price to calculate payback

Welding Line Parameters

Line Cost (Manning + Running + Depreciation)

$/hr

Weld Wire Breaks / Month

/mo

Time to Rethread Welder

mins

Roll Re-profiling / Month

/mo

Re-profiling Duration

mins

Rolls Damaged Beyond Repair / Year

/yr

Cost of New Rolls

USD

Your Risk Estimates — Optional

Estimated Cost — Leaking Can Recall

USD

Leaking cans at filler, in distribution, or at customer.

Estimated Regulatory / Compliance Fine

USD

Risk Event Frequency / Year

events/yr

Calculated Benefits

Re-threading downtime avoided—

Re-profiling downtime avoided—

Roll replacement cost avoided—

Your risk estimate (annual)—

ROI Summary — IS610

Payback — Hard Costs

—

days

Enter product cost above

Payback — With Your Risk

—

days

Enter risk estimates

Annual (Hard)

—

hard costs/yr

Annual (With Risk)

—

incl. your risk

3-Yr Net (Hard)

—

after investment

3-Yr Net (With Risk)

—

after investment

Hard costs ROI (3yr)progress

With risk estimates (3yr)progress

Day 0Yr 1Yr 2Yr 3

Inline · Lacquering Line

IS651 Missing Lacquer Detector

Detects sheets with missing or partial lacquer before the press. Prevents corrosion, tooling damage, and customer complaints.

Product Investment — Enter your quoted price

USD

✏ Enter the INNOSEN quoted price to calculate payback

Production Parameters

Line Speed

sheets/hr

Production Hours / Day

hrs

Production Days / Year

days

Quality Risk Parameters

Unlacquered Sheets Passing Undetected / Year

sheets

Cost: Corroded Cans per Undetected Sheet

USD

Cost: Tooling Damage per Undetected Sheet

USD

Cost: Customer Complaints per Undetected Sheet

USD

Your Risk Estimates — Optional

Estimated Cost — Food Safety / Recall Event

USD

Corrosion reaching end consumer or triggering a recall.

Estimated Regulatory Fine per Event

USD

Risk Event Frequency / Year

events/yr

Calculated Benefits

Total sheets / year—

Corrosion cost avoided—

Tooling damage avoided—

Customer complaint cost avoided—

Your risk estimate (annual)—

ROI Summary — IS651

Payback — Hard Costs

—

days

Enter product cost above

Payback — With Your Risk

—

days

Enter risk estimates

Annual (Hard)

—

hard costs/yr

Annual (With Risk)

—

incl. your risk

3-Yr Net (Hard)

—

after investment

3-Yr Net (With Risk)

—

after investment

Hard costs ROI (3yr)progress

With risk estimates (3yr)progress

Day 0Yr 1Yr 2Yr 3

Inline · Conversion Press

IS240 Tab Verifier

Detects double shells and missing tabs on the conversion press. Minimises expensive downtime — quick calibration, modular, no adjustment needed for aluminium or steel.

Product Investment — Enter your quoted price

USD

✏ Enter the INNOSEN quoted price to calculate payback

Press Production Parameters

Press Speed

strokes/min

Number of Lanes

lanes

IS240 handles up to 4 lanes on one controller.

Production Hours / Day

hrs

Production Days / Year

days

Profit per End / Shell

USD

Defect & Downtime Parameters

Defect Events Causing Downtime / Month

events/mo

Average Downtime per Event

mins

Press Operating Cost

$/hr

Tooling Damage Events / Year

events/yr

Cost per Tooling Damage Event

USD

Time Saved per Calibration Stop

mins

IS240 recalibrates in seconds — no tolerance adjustment needed.

Calibration Stops / Month

stops/mo

Your Risk Estimates — Optional

Cost — Missing Tab Reaching Filler / Customer

USD

Ends without tabs causing filler line issues or customer returns.

Risk Event Frequency / Year

events/yr

Calculated Benefits

Downtime cost avoided—

Tooling damage cost avoided—

Faster calibration savings—

Your risk estimate (annual)—

ROI Summary — IS240

Payback — Hard Costs

—

days

Enter product cost above

Payback — With Your Risk

—

days

Enter risk estimates

Annual (Hard)

—

hard costs/yr

Annual (With Risk)

—

incl. your risk

3-Yr Net (Hard)

—

after investment

3-Yr Net (With Risk)

—

after investment

Hard costs ROI (3yr)progress

With risk estimates (3yr)progress

Day 0Yr 1Yr 2Yr 3

Inline · Coil / Cut-to-Length Line

IS1261 On-line Sheet Length Measurement

±0.1mm accuracy at 9,000 sheets/hr. Tighter cutting saves material; prevents short sheets causing weld overlap and clipped curls downstream.

Product Investment — Enter your quoted price

USD

✏ Enter the INNOSEN quoted price to calculate payback

Coil Line Parameters

Line Speed

sheets/hr

Production Hours / Day

hrs

Production Days / Year

days

Sheet Metal Cost

USD/sheet

Sheet Nominal Length

Current Over-length Safety Margin

Operators cut long to avoid short-sheet rejects without IS1261.

Expected Margin Reduction with IS1261

Downstream Reject Savings

Short / Long Sheet Rejects / Month

sheets/mo

Cost per Rejected Sheet

USD

Expected Reject Reduction

Your Risk Estimates — Optional

Cost — Quality Escape / Customer Complaint

USD

Short sheets causing weld issues or clipped curls reaching a customer.

Risk Event Frequency / Year

events/yr

Calculated Benefits

Total sheets / year—

Annual material cost savings—

Downstream reject savings—

Your risk estimate (annual)—

ROI Summary — IS1261

Payback — Hard Costs

—

days

Enter product cost above

Payback — With Your Risk

—

days

Enter risk estimates

Annual (Hard)

—

hard costs/yr

Annual (With Risk)

—

incl. your risk

3-Yr Net (Hard)

—

after investment

3-Yr Net (With Risk)

—

after investment

Hard costs ROI (3yr)progress

With risk estimates (3yr)progress

Day 0Yr 1Yr 2Yr 3

Measurement Tool · UV Curing

IS310 UV Logger

Monitors UV lamp power and energy in the curing oven. Enables data-driven lamp replacement and catches under-cure before defective sheets reach the press.

Product Investment — Enter your quoted price

USD

✏ Enter the INNOSEN quoted price to calculate payback

UV Lamp Maintenance

Number of UV Ovens / Lines

ovens

Lamps per Oven

lamps

Cost per UV Lamp

USD

Scheduled Replacement Frequency

times/yr

Expected Reduction in Replacements

IS310 data shows exactly when replacement is actually needed.

Labour Cost per Lamp Change

USD

Under-Cure Defect Parameters

Under-cure Events / Year (without IS310)

events/yr

Sheets Scrapped per Under-cure Event

sheets

Cost per Scrapped Sheet

USD

Downtime per Under-cure Event

mins

Line Cost (Manning + Running)

$/hr

Your Risk Estimates — Optional

Cost — Decoration Fault / Customer Complaint

USD

Under-cured cans failing decoration quality in field.

Risk Event Frequency / Year

events/yr

Calculated Benefits

Lamp replacements avoided / year—

Lamp & labour savings—

Scrap sheets avoided / year—

Scrap cost avoided—

Downtime cost avoided—

Your risk estimate (annual)—

ROI Summary — IS310

Payback — Hard Costs

—

days

Enter product cost above

Payback — With Your Risk

—

days

Enter risk estimates

Annual (Hard)

—

hard costs/yr

Annual (With Risk)

—

incl. your risk

3-Yr Net (Hard)

—

after investment

3-Yr Net (With Risk)

—

after investment

Hard costs ROI (3yr)progress

With risk estimates (3yr)progress

Day 0Yr 1Yr 2Yr 3

QA Lab Instrument · Enamel Rating

IS9015 Can Stand for Enamel Rater

Versatile, durable can stand covering the widest range of can sizes. Carbide contacts need no can preparation. Self-checking contacts on every test.

Product Investment — Enter your quoted price

USD

✏ Enter the INNOSEN quoted price to calculate payback

QA Lab Parameters

Cans Tested per Day

cans/day

QA Working Days / Year

days

Time Saved per Test vs. Current Stand

mins/test

No sanding or can prep needed with carbide contacts.

QA Technician Labour Rate

$/hr

False Pass Events / Year (unreliable contacts)

events/yr

IS9015 self-checks contacts on every single test.

Cost per False Pass Event

USD

Current Stand Maintenance Cost / Year

USD/yr

Your Risk Estimates — Optional

Estimated Cost — Corrosion / Recall Event

USD

A false pass reaching the filler or end consumer.

Estimated Customer Audit / Compliance Cost

USD

Risk Event Frequency / Year

events/yr

Calculated Benefits

Total tests / year—

Labour savings (faster testing)—

False pass cost avoided—

Maintenance cost avoided—

Your risk estimate (annual)—

ROI Summary — IS9015

Payback — Hard Costs

—

days

Enter product cost above

Payback — With Your Risk

—

days

Enter risk estimates

Annual (Hard)

—

hard costs/yr

Annual (With Risk)

—

incl. your risk

3-Yr Net (Hard)

—

after investment

3-Yr Net (With Risk)

—

after investment

Hard costs ROI (3yr)progress

With risk estimates (3yr)progress

Day 0Yr 1Yr 2Yr 3

QA Lab Instrument · Enamel Rating

IS9020TMR End Adapter for Enamel Rater

Tests coating porosity on ends, caps, sheets, cones, domes, and rivets. Self-checking contacts every test, automatic voltage compensation, magnetic top plates for rapid size changes.

Product Investment — Enter your quoted price

USD

✏ Enter the INNOSEN quoted price to calculate payback

QA Lab Parameters

Ends / Caps Tested per Day

ends/day

QA Working Days / Year

days

Time Saved per Test (semi-auto vs. manual)

mins/test

QA Technician Labour Rate

$/hr

Top Plate Size Changes per Day

changes/day

Magnetic plates swap in seconds vs. minutes with manual adapters.

Time Saved per Plate Change

mins

False Pass Events / Year (bad contacts)

events/yr

Bad contacts are the #1 cause of unreliable end adapter readings.

Cost per False Pass Event

USD

Current Adapter Maintenance Cost / Year

USD/yr

Your Risk Estimates — Optional

Estimated Cost — Corrosion / Recall Event

USD

False pass reaching filler, distribution, or end consumer.

Estimated Customer Audit / Compliance Cost

USD

Risk Event Frequency / Year

events/yr

Calculated Benefits

Total ends tested / year—

Labour savings (testing + plate changes)—

False pass cost avoided—

Maintenance cost avoided—

Your risk estimate (annual)—

ROI Summary — IS9020TMR

Payback — Hard Costs

—

days

Enter product cost above

Payback — With Your Risk

—

days

Enter risk estimates

Annual (Hard)

—

hard costs/yr

Annual (With Risk)

—

incl. your risk

3-Yr Net (Hard)

—

after investment

3-Yr Net (With Risk)

—

after investment

Hard costs ROI (3yr)progress

With risk estimates (3yr)progress

Day 0Yr 1Yr 2Yr 3

Combined Investment Summary

Product	Type	Investment	Annual (Hard)	Payback (Hard)	Annual (With Risk)	Payback (With Risk)	3-Yr Net (Hard)

💡

Two payback figures explained: Hard Costs payback uses only measurable, defensible numbers — downtime, material, maintenance, and avoidable defect costs. With Your Risk adds your own estimates for brand damage, recalls, and compliance exposure. Your risk estimates are your own assessment, clearly shown separately. The hard cost ROI already makes a compelling case on its own — your risk estimates show the full picture.

INNOSEN — innovative sensors for canmaking
Hard cost figures are calculated from your inputs. Risk estimates are your own assessment shown separately. Actual results depend on production conditions.

OFFICES

Spain
Romà Piera i Arcal, 8
08330 Premià de Mar (Barcelona)
Spain
Main Multilanguage Tel:
+34 937 549 526
Email: [email protected]

Hong Kong
11th Floor Dah Sing Life Building
99 Des Voeux Road Central
Hong Kong
Tel: +852 2127 0699

Philippines
808 Citystate Centre Building
709 Shaw Boulevard
1600 Pasig City
Philippines
Tel: +63 2 8696 6965 /
+63 2 8696 6978

USA
7691 N.Overland Trail
80524 Fort Collins
Colorado
USA
Tel: +1 970 305 8721

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Calculate Your Return.Justify the Investment.

Select one or more products above

Production Parameters

Quality Risk Parameters

Your Risk Estimates — Optional

Calculated Benefits

ROI Summary — IS231

Lacquering Line

Welding Line

Your Risk Estimates — Optional

Calculated Benefits

ROI Summary — IS416

Welding Line Parameters

Your Risk Estimates — Optional

Calculated Benefits

ROI Summary — IS610

Production Parameters

Quality Risk Parameters

Your Risk Estimates — Optional

Calculated Benefits

ROI Summary — IS651

Press Production Parameters

Defect & Downtime Parameters

Your Risk Estimates — Optional

Calculated Benefits

ROI Summary — IS240

Coil Line Parameters

Downstream Reject Savings

Your Risk Estimates — Optional

Calculated Benefits

ROI Summary — IS1261

UV Lamp Maintenance

Under-Cure Defect Parameters

Your Risk Estimates — Optional

Calculated Benefits

ROI Summary — IS310

QA Lab Parameters

Your Risk Estimates — Optional

Calculated Benefits

ROI Summary — IS9015

QA Lab Parameters

Your Risk Estimates — Optional

Calculated Benefits

ROI Summary — IS9020TMR

Combined Investment Summary

OFFICES

Calculate Your Return.
Justify the Investment.