Aluminum Capsule Stand for Enamel Rater

IS9018

Tests lacquer quality of aluminum capsules.

The IS9018 aluminum capsule stand is a height-adjustable enamel rating station built specifically for aluminum capsules and closures. The adjustable arm lets a single stand cover a whole range of capsule heights and diameters, so you can move from a short screw cap to a tall wine or spirits capsule with a height setting instead of a fixture change.

Titanium probes carry the test current, so the parts that sit in the electrolyte every day do not corrode and contact resistance stays stable. A dedicated aluminum capsule contact sensor confirms that each capsule is properly contacted before a reading is taken, a fill level probe checks the test solution, and an integrated calibration verification switch lets an operator prove the measuring chain at the bench in seconds.

The stand is semi-automatic. Once a capsule is seated and contacted, the IS9018 triggers the reading, so an operator can work through a batch without pressing a key on the gauge. It connects directly to the IS810 EnamelPro™ enamel rating gauge, which applies and adjusts the test voltage, localizes defects with reverse polarity and logs every result to Innolytix® QA software.

We did not follow the standard. We set it.

The probe came first. Innosen has been building enamel rating and coating thickness probes for metal packaging for decades — the standard the industry now calls by name was our doing. Probes we designed reach the market under other brand names.

So when you buy the Aluminum Capsule Stand for Enamel Rater IS9018, you are buying the current generation from the people who designed it, hold the drawings, machine the parts and stock the spare parts. Engineering answers, calibration guidance, spare probes and lead times come from the source rather than from a label.

Aluminum capsule stand features

Features of the IS9018 aluminum capsule stand for enamel raters
Features
Purpose-Built for Aluminum Capsules – the stand, seal and contacts are designed around aluminum capsules and closures rather than adapted from a can fixture
Height-Adjustable Arm – one stand covers short screw caps through to tall wine and spirits capsules, adjustable from 50 cm up to 80 cm
Titanium Probes – the contacts that sit in the electrolyte every day are titanium, not plated steel, so they do not rust or drift
Aluminum Capsule Contact Sensor – confirms the capsule is correctly contacted before a reading is taken, because bad contacts are the main cause of unreliable enamel ratings
Semi-Automatic Operation – seat the capsule and the stand triggers the reading, so an operator can work through a batch without pressing a key on the gauge
Integrated Calibration Verification Switch – a built-in verification test, switched at the stand, confirms the whole measuring chain in seconds
Fill Level Probe – checks that the test solution is at the correct level, so every capsule is tested against the same electrolyte volume
Automatic Contact Voltage Sensing – test voltage is adjusted automatically, removing an operator setting from the procedure
Corrosion-Resistant Throughout – plastic, stainless steel and titanium construction for a harsh enamel rating environment
Compact Bench Footprint – 24.2 cm wide and 17.5 cm deep, so it fits a working QA bench alongside the gauge

Aluminum capsule stand benefits

Benefits of the IS9018 aluminum capsule stand
Benefits
Rate the capsules nobody else fixtures – aluminum capsules and closures are a niche format, and the IS9018 gives them a proper enamel rating station instead of a workaround
Change capsules in seconds – the adjustable arm means a new capsule height is a quick setting, not a fixture change
Operator-independent results – contact checking, automatic voltage sensing and fill level checking remove the three most common sources of operator error
Longer service life – nothing in the wetted path corrodes, so the stand keeps its accuracy year after year
Faster batches – semi-automatic triggering keeps the operator on the capsules instead of on the keypad
Audit-ready data – paired with the IS810 EnamelPro™ and Innolytix®, every reading is captured, timestamped and reportable

Capsule formats, handling and integration

How aluminum capsules are handled and tested on the IS9018
Capsule formats, handling and integration
Capsule range – aluminum capsules and closures of differing diameters and heights, including screw caps, roll-on closures and long wine and spirits capsules
Height adjustment – the arm raises the stand from its 50 cm working height up to 80 cm, covering tall capsules without a second fixture
Loading – the capsule is seated on the stand and contacted from above; there is no clamping, so nothing mechanical presses on the internal lacquer
Electrolyte – the capsule is filled with test solution to the level confirmed by the fill level probe; the IS9024 Electrolyte Management System can fill and empty semi-automatically
Integration – the stand connects to the IS810 EnamelPro™ gauge, which applies the test voltage, localizes defects and streams results to Innolytix®
Sharing one gauge – with the IS228B switchbox a capsule stand and a can stand can share the same electronics unit, selected with a knob instead of unplugging

Compatible Systems

Systems compatible with the IS9018 aluminum capsule stand
SystemRole
IS810 EnamelPro™The semi-automatic enamel rating gauge the IS9018 connects to. It applies the test voltage, localizes defects with reverse polarity and logs every reading.
IS1100 Innolytix® QA SoftwareCaptures gauge output over RS232 and RS485 and visualizes enamel rating data in dashboards, line graphs and heat maps.
IS9024 Electrolyte Management SystemOptional. Semi-automatically fills and empties the vessel under test, with three-speed filling, a remote control unit and programmable timing. Retrofittable to existing stands.
IS9029 Light ProbeOptional. Lights the inside of the capsule so coating faults are easy to see during enamel rating.
IS228B Enamel Rater SwitchboxOptional. Connects two different enamel rater probes to one electronics unit — for example this capsule stand and a can stand — and selects between them with a knob instead of unplugging.
IS9015-CRW Can Stand with Crown AdapterVariant. Adds crown closures and standard beverage, food and aerosol cans to the same bench when you need to test more than capsules.

Aluminum capsule stand spare parts

Replaceable parts and consumables for the IS9018 aluminum capsule stand
Spare PartDescription
Titanium probe setThe contacts that sit in the electrolyte. Replaceable without returning the stand.
Aluminum capsule contact sensorThe sensor that confirms correct contact with each capsule before a reading is taken.
Fill level probeThe probe that verifies the test solution is at the correct level.
Height-adjustable arm assemblyThe adjustable column and arm that set the working height for each capsule format.
Test solution (electrolyte)Consumable. Ask for the correct formulation and volume for your capsule range.

Part numbers depend on your capsule range and build. Ask for a quote and we will confirm the correct spares for your IS9018.

Aluminum capsule stand specifications

Key specifications of the IS9018 aluminum capsule stand for enamel raters
SpecificationsValue
ApplicationEnamel rating (coating porosity) of aluminum capsules and closures
GaugeUsed with Innosen’s IS810 EnamelPro™ Enamel Rating Gauge
Quality MeasurementCalibration Verification Switch to ensure correct rating
Fill Level ProbeEnsures the correct level of test solution
Aluminum capsule contact sensorConfirms correct contact of aluminum capsules
Contact Voltage SensingVoltage is adjusted automatically
Probe materialTitanium
Dimensions of the can stand24.2 cm (w) x 50 cm (h) x 17.5 cm (l), up to 80 cm (h)
Standard ComplianceRoHS, WEEE, CE

Frequently Asked Questions

What does the IS9018 aluminum capsule stand do?

The IS9018 holds an aluminum capsule upright and filled with electrolyte while an enamel rater measures the porosity of its internal lacquer. The capsule is seated on the height-adjustable arm, filled with test solution to the level confirmed by the fill level probe, and contacted from above. The gauge then applies a test voltage. The current that flows is the enamel rating: an intact coating insulates almost completely, whereas pores, cracks and scratches expose bare aluminum and let current through.

Which aluminum capsules and closures does the IS9018 fit?

The stand is built for aluminum capsules and closures across a range of diameters and heights — screw caps, roll-on closures and the longer capsules used for wine and spirits. The arm adjusts from the 50 cm working height up to 80 cm, so a short cap and a tall capsule are handled by the same stand with a height setting rather than a fixture change. If you send us the capsule range you run, we will confirm coverage before you order.

What does semi-automatic mean on the IS9018?

It means the operator does not touch the gauge between capsules. Once a capsule is seated and correctly contacted, the stand triggers the reading itself. Over a batch of capsules that removes a keypress per part, keeps the operator focused on handling and loading, and makes the timing of each test consistent instead of dependent on how quickly someone reaches for the keypad.

Why titanium probes instead of plated steel?

The probes sit in electrolyte every working day. Plated contacts corrode, and a corroded contact adds resistance that reads as a better coating than you actually have. Titanium does not rust in that environment, so the contact resistance stays stable and readings stay comparable month after month. The rest of the stand follows the same logic: plastic, stainless steel and titanium in the wetted path.

How do I know an IS9018 reading can be trusted?

Three checks are built into the stand. The aluminum capsule contact sensor confirms the capsule is properly contacted before a reading is taken, which addresses the most common cause of unreliable enamel ratings. The fill level probe confirms the electrolyte is at the correct level, so every capsule is tested against the same volume. And the integrated calibration verification switch lets an operator prove the whole measuring chain at the bench in seconds, without special equipment.

Which enamel rating gauge does the IS9018 work with?

The IS9018 connects to the IS810 EnamelPro™ semi-automatic enamel rating gauge. The gauge supplies and automatically adjusts the test voltage, localizes defects using reverse polarity, and logs each result. Connect and test — there are no adaptor cables or reconfiguration steps between the stand and the gauge.

Can one gauge serve a capsule stand and a can stand?

Yes. The IS228B Enamel Rater Switchbox connects two different enamel rater probes to the same electronics unit, so a lab running both aluminum capsules and beverage, food or aerosol cans can keep both fixtures wired up and select between them with a knob instead of unplugging. If you need crown closures and standard cans on one fixture instead, the IS9015-CRW Can Stand with Crown Adapter covers that combination.

Can IS9018 results be logged and reported automatically?

Yes. Paired with the IS810 EnamelPro™ gauge and IS1100 Innolytix® QA Software, readings are captured over RS232 or RS485 as they are taken and presented in dashboards, line graphs and heat maps. That gives you trend data per capsule format, per line and per shift, and an audit trail you can hand to a customer without transcribing results from a notebook.

Already own this product?

Get product support ➜

Request manual ➜

Complete Enamel Rating Line

Seamless integration with the IS810 EnamelPro™ ecosystem

IS810 EnamelPro™ enamel rating gauge for cans, ends, tubes, capsules and flat sheets
IS810 EnamelPro™ Enamel Rating Gauge

The semi-automatic enamel rating gauge at the heart of the line. Reverse-polarity defect localization and live logging to Innolytix®.

IS9015 can stand fixture for enamel rating 2-piece, 3-piece and aerosol cans
IS9015 Can Stand
Enamel rates 2-piece, 3-piece and aerosol cans.
IS9015-CRW crown cork adapter for enamel rating crown closures
IS9015-CRW Crown Cork Adapter
Covers crown closures and caps.
IS9015XXL large can stand for enamel rating drums, pails and extra-large cans
IS9015XXL Large Can Stand
Enamel rates drums, pails and extra-large cans.
IS9017 tube stand fixture for enamel rating aluminum collapsible tubes
IS9017 Tube Stand
Enamel rates aluminum collapsible tubes.
IS9018 aluminum capsule stand fixture for enamel rating capsules
IS9018 Aluminum Capsule Stand
Handles aluminum capsules and closures.
IS9020TMR end adapter for enamel rating ends, caps, cones, domes and flat sheets
IS9020TMR End Adapter
Enamel rates ends, caps, cones, domes and flat sheets.
IS9025 EOE rivet adapter for enamel rating the rivet area of easy-open ends
IS9025 EOE Rivet Adapter
Isolates and enamel rates the rivet area of easy-open ends.
IS9030 foil adapter for enamel rating thin and thick aluminum foil
IS9030 Foil Adapter
Enamel rates thin and thick aluminum foil.
IS9031 top plate rack for storing enamel rater top plates
IS9031 Top Plate Rack
Bench storage for up to five interchangeable top plates.
IS9021 vacuum generator accessory used with the IS9020TMR end adapter
IS9021 Vacuum Generator
Vacuum generator with filter, water separator and easy air-pressure adjustment.
IS9023 automatic vacuum control unit used with the IS9020TMR end adapter
IS9023 Automatic Vacuum Control Unit
Adds automatic vacuum control to speed up repeat testing.
IS9024 electrolyte management system for filling and emptying cans under test
IS9024 Electrolyte Management System
Semi-automatically fills and empties the can under test with electrolyte.
IS9029 light probe for illuminating the inside of cans and tubes during enamel rating
IS9029 Light Probe
Lights the inside of a can or tube so defects are easy to locate.
IS1100 Innolytix® QA data collection software dashboard showing enamel rating results and pass/fail grid
IS1100 Innolytix® QA Analysis Software
Canmaking QA software. Real-time logging, SPC dashboards and traceable quality records.