Coating Thickness ProbeAerosol Probe IS9571

Measure internal and external coating thickness on aerosol cans without destructive testing.

The IS9571 Aerosol Probe is Innosen’s high-precision solution for measuring internal and external lacquer thickness on aerosol cans — without destructive weigh-strip-weigh testing. Designed to work with the IS860 CoatPro™ coating thickness gauge, its narrowed probe tip and flexure system deliver exceptional repeatability and reproducibility (R&R) across a wide range of aerosol profiles, opening sizes, and lengths up to 375 mm.

We did not follow the standard. We set it.

The probe came first. Innosen has been building enamel rating and coating thickness probes for metal packaging for decades — the standard the industry now calls by name was our doing. Probes we designed reach the market under other brand names.

So when you buy the Aerosol Probe IS9571, you are buying the current generation from the people who designed it, hold the drawings, machine the parts and stock the spare tips. Engineering answers, calibration guidance, spare probes and lead times come from the source rather than from a label.

Benefits

Benefits of the IS9571 Aerosol Probe
Benefits
Assesses both internal and external aerosol can coating in a single measurement.
Delivers world-class Gauge R&R with a zero-stiction, flexure-based measurement design.
Flags exactly when the coating process needs adjustment, preventing over- or under-lacquering.
Replaces weigh-strip-weigh testing, delivering precise data without damaging the can.
Quick setup and rapid probe-tip replacement keep the line moving.

Features

Features of the IS9571 Aerosol Probe
Features
Slim probe tip — reaches and measures inner lacquered surfaces accurately.
Dual-surface measurement — reads internal and external coating in one setup.
Universal can fit — accommodates a wide range of standard aerosol can diameters.
Stiction-free readings — rotary flexure system for smooth, consistent results.
Consistent contact pressure — force-multiplier flexure maintains uniform contact.
Stable, temperature-resistant contact — dead-weight design resists drift.
Quick tip change — swap probe tips in seconds to minimize downtime.
Shielded, grounded build — reduces electrical noise and signal interference.

Specifications

Technical specifications of the IS9571 Aerosol Probe
SpecificationsValue
MeasuresInternal and external lacquer/coating thickness on aerosol cans
Dimension315 mm (12.40") length, 109 mm (4.29") width, 515 mm (20.28") height
Aerosol length375 mm (14.76") maximum
Aerosol diameterConsult Innosen for specific can dimensions
Weight5.5 kg
Compatible gaugeIS860 CoatPro™ (recommended)
Data collectionIS1100 Innolytix®, included with CoatPro™

COMMON QUESTIONS FROM CANMAKING QA TEAMS

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What is the IS9571 Aerosol Probe?

The IS9571 Aerosol Probe is Innosen’s accessory probe for the IS860 CoatPro™ coating thickness gauge, purpose-built to measure internal and external lacquer thickness on aerosol cans without destructive weigh-strip-weigh testing. Its narrowed probe tip and flexure system deliver accurate results across a wide range of aerosol profiles, opening sizes, and lengths up to 375 mm.

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Why avoid weigh-strip-weigh testing for aerosol coating measurement?

Weigh-strip-weigh is a destructive method — it damages the can to get a reading. The IS9571 Aerosol Probe measures lacquer thickness directly and non-destructively, so aerosol makers get precise coating data without sacrificing product.

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Can the IS9571 measure internal and external coating in the same setup?

Yes. The IS9571 Aerosol Probe takes dual-surface measurements, reading both the internal and external lacquer coating in one setup, rather than requiring separate passes.

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What aerosol can sizes does the IS9571 Aerosol Probe support?

The probe accommodates aerosol cans up to 375 mm (14.76") in length. Can diameter varies by profile — consult Innosen for your specific can dimensions.

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Does the IS9571 Aerosol Probe work with the IS860 CoatPro™ gauge?

Yes. The IS9571 Aerosol Probe is designed to work with the IS860 CoatPro™ coating thickness gauge, with readings logged through IS1100 Innolytix® data collection software, included with CoatPro™.

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How does the IS9571 keep readings consistent from measurement to measurement?

A rotary flexure system gives stiction-free readings, a force-multiplier flexure maintains consistent contact pressure, and a dead-weight design resists temperature-based variation — together delivering stable, repeatable results.

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