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The simple process to increase line speed using IS416

Published: April 2024

​Initial Assessment

1. Start by operating your line at its usual speed during the first batch run.
2. Use the IS416 system to gather statistical data, including averages and standard deviation for this batch.

Speed Adjustment:

1. For the next batch run, reset the IS416 counter.
2. Maintain the same sheet specification but increase the line speed by approximately 3%.
3. Take note of the new averages and standard deviation observed with this adjustment.

Progressive Optimization:

1. If no sheet control issues arise with the speed increase, continue ramping up the speed by 3% for subsequent runs.
2. Keep incrementally increasing speed until a problem occurs.
3. In case of any issues, dial down the speed slightly to address them.

Continuous Monitoring and Adjustment:

1. Throughout the process, rely on the IS416 system to monitor sheet data and identify any deviations or challenges promptly.
2. Make necessary adjustments based on real-time insights provided by the IS416 system.

Achieve Maximum Efficiency:

By following this method, many manufacturers have successfully increased line speed by approximately 7%. This translates to a significant boost in productivity, allowing for the production of approximately 800,000 extra sheets without encountering major issues.

Conclusion:

• The IS416 system offers a straightforward and effective approach to optimizing line speed while maintaining quality and efficiency.
• With careful monitoring and incremental adjustments guided by statistical data, manufacturers can achieve substantial increases in productivity and profitability with minimal risk.

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